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PROJECT PROFILE

School RAAC Removal and Gym Hall Refurbishment

INTRODUCTION

The gym hall at Queen Victoria School, Dunblane, faced significant structural risks due to ageing Reinforced Autoclaved Aerated Concrete (RAAC) panels. These panels, widely recognised for their vulnerabilities, posed safety concerns requiring immediate attention. Due to our knowledge of RAAC and previous project experience addressing buildings with RAAC, we were selected to deliver a transformative refurbishment project.

The project scope included removing the RAAC panels, upgrading the roof, and addressing critical structural safety concerns while upgrading the building envelope to improve performance, sustainability, and energy efficiency.

QUEEN VICTORIA SCHOOL, DUNBLANE

Sustainable RAAC removal and refurbishment over demolition

By choosing refurbishment over demolition, the client not only preserved the structural integrity of the gym hall but also made a conscious choice to reduce environmental impact and operational costs—key considerations in today's drive toward sustainable construction. Despite the project's complexity, we completed the works on schedule and within the allocated budget, demonstrating our commitment to programme management and client satisfaction.

Safeguarding properties through careful remediation provides significant benefits over demolition and rebuilding. Refurbishment preserves property character and aligns with sustainability goals, dramatically reducing construction waste and carbon footprint. Remediation of the RAAC roof over demolition and rebuild saved approximately 120 tonnes of CO₂e. For comparison, this equates to approximately 300,000 miles driven by an average petrol car or the annual carbon footprint of around 15 UK households.

DURATION

25 weeks

CO2e SAVED

210 tonnes

From a cost perspective, refurbishing an existing structure is often more economical. Demolition and new construction require substantial resources and time, whereas remediation aims to extend the building's lifespan, improve energy efficiency and safety, and enhance aesthetics.

Our approach provides a modern, safe, and energy-efficient solution that preserves the building's original purpose, making it ideal for this Dunblane school. Additionally, our project caused less disruption for students, as the refurbishment significantly shortened the timeframe for demolition and reconstruction; consequently, the gym hall was able to resume use.

RAAC refurbished school gym roof

Our Expertise

RAAC REFURBISHMENT PROJECT SCOPE

The project's complexity required us to apply our full suite of expertise across multiple integrated divisions. Client collaboration began early, with structural engineers and architects assessing refurbishment options.

Our team developed a construction plan that ensured the property's safety while introducing modern, sustainable solutions.
Key tasks included the erection of a temporary roof to protect the building from unpredictable weather, managed and installed by our NASC-approved scaffolding division.

Our expert team removed and replaced RAAC panels and upgraded the building's façade with insulated render. Additionally, we installed an internal crash deck to ensure safety during operations, applying robust protective measures to safeguard the wooden gym flooring before the deck installation.

SCHOOL BUILDING REMEDIATION PROFESSIONALS

Essential to the roof refurbishment and removal of the RAAC panels was our installation of a new acoustic metal deck, vapour control layer, tapered insulation, and two layers of high-performance elastomeric felt membrane.
By upgrading the property's drainage system with aluminium gutters and downpipes, we improved the material's aesthetic and longevity, and enhanced the roof's long-term performance.

As the building's original high-level windows had significantly deteriorated, we replaced them with new aluminium frame windows, achieving a U-value of 1.4 W/m²K. This upgrade enhanced the gym's interior and exterior appearance, improved its thermal performance, and improved structural compatibility with the new roof system.

    Refurbishing the property breathes new life into something that has served the school's needs for decades, providing students and staff with a safe and efficient environment.

    As the project principal contractor with turnkey expertise and in-house skillsets, we eliminated the need for multiple subcontractors, streamlining the process, minimising disruption, and providing a single-point contact team throughout the project.

    Queen Victoria School gym hall room with uni rolling roof

    Our UKATA-trained operatives identified potential asbestos-containing materials in the soffit sections above the windows. SEAS (Starfish Environmental and Asbestos Services Ltd), the ARCA-accredited asbestos division of Starfish Construction, promptly carried out a site visit to assess the material and the required works. The material was sampled and analysed by a UKAS-accredited laboratory that confirmed the presence of amphibole amosite and serpentine chrysotile. The material was asbestos insulation board.

    SEAS ensured full compliance with Control of Asbestos Regulations (CAR 2012), managing the licensed removal process with meticulous attention to health and safety. This was reflected in the unannounced ARCA site audit undertaken during the removal works.

    The client was particularly impressed by the seamless integration of SEAS within Starfish Construction’s range of services, including the scaffolding provided by Starfish Access Solutions. This in-house capability not only streamlined the project but also ensured safety, compliance, and efficiency. With asbestos often present in properties featuring RAAC, SEAS delivers essential expertise and reassurance, making even complex projects safe and stress-free for our clients.

    SUSTAINABILITY AND EFFICIENCY IN FOCUS

    Exceeding standards with energy-efficient refurbishment

    Our project delivery exemplifies the benefits of our sustainable construction culture and approach. Our service solutions and desire to lower our construction carbon footprint align with our clients' ESG objectives. The property's building envelope enhancements, including the roof, windows, and walls, provided significant U-value improvements through the use of compliant materials and installation, thereby enhancing its thermal performance, reducing operational energy costs, and delivering the highest industry standards for building integrity. The improved U-Value equates to:

    External Wall - Original U-value was 0.45w/m2K. In Scotland, the Building Standards Technical Handbook 2022: Non-Domestic outlines the required U-values for external walls in non-domestic buildings, such as a gymnasium; the maximum U-value for external walls is 0.23 W/m²K. The installed wall upgrade achieves a U-value of 0.20 W/m²K, which not only meets but exceeds this standard, indicating enhanced energy efficiency.
    Roof - The original U-value was 0.50w/m2K, and the newly upgraded roof achieves 0.18w/m2K, vastly improving the energy performance of the building. 

    Our success

    WORKING SAFELY IN SCHOOLS

    Undertaking a project of this scale required overcoming several challenges, including addressing the structural risks posed by RAAC panels, managing the presence of asbestos, and maintaining progress despite adverse weather conditions. Our integrated delivery model ensured that we efficiently resolved any property issues and challenges. The temporary roof allowed rendering works to continue uninterrupted, and the knowledge and expertise of the in-house SEAS team minimised potential programme delays associated with asbestos identification and removal.

    The refurbished gym hall now stands as a testament to the advantages of remediation over rebuilding. By working with Starfish Construction, the client benefited from a streamlined process, enhanced sustainability outcomes, and a modern, safe, compliant facility that will serve the school for many years. Our project approach and delivery demonstrate our credibility in buildings with RAAC or asbestos presence, as well as the value of preserving and improving existing structures, offering a blueprint for sustainable construction in the future.

    school gym roof RAAC removed and replaced

    CHOOSING THE RIGHT PARTNER FOR RAAC REMEDIATION

    Our remediation planning, knowledge and project delivery credibility make us a natural and trusted partner for clients. Our advisers provide comprehensive advice to help you make informed decisions about your property portfolio.

    Through accreditation, specialist knowledge, and proven experience in successfully removing RAAC, we deliver expertise to complex RAAC and asbestos-inclusive projects. Our in-house surveying, design, roofing, scaffolding, façade, and asbestos management divisions work as an integrated team to reduce risk, avoid delays, and provide a single point of contact for safe, compliant, and sustainable building envelope remediation. Robust planning and management processes, supported by online reporting with real-time updates and photographic evidence, ensure stakeholders remain fully informed from preconstruction to closeout. By tailoring solutions to each project’s needs, we have built a reputation as a trusted partner across sectors, including Defence, Education, Retail, Healthcare, Hospitality, and Resident Accommodation.

    BUILDING ENVELOPE

    ROOFING

    COLLABORATIVE APPROACH

    TECHNICAL SURVEYING

    Starfish Construction delivered an outstanding service in removing RAAC panels and refurbishing the gym hall at Queen Victoria School.

    Their team consistently demonstrated professionalism, expertise, and a deep commitment to safety throughout the project. The project was completed on time and to an exceptional standard, with minimal disruption to our school operations.

    The new roofing system has significantly enhanced the building's structural integrity and energy efficiency, providing us with peace of mind for the future. We highly recommend Starfish Construction for their reliability, craftsmanship, and dedication to excellence.

    CLIENT REPRESENTATIVE